Automatic Sorting Machines for Higher Quality & Efficiency
AcoustoFab’s acoustic levitation technology brings unparalleled precision and speed to automatic sorting, enhancing quality and efficiency for delicate and complex sorting needs.
Sorting Machines Overview
AcoustoFab’s sorting machines redefine precision sorting with acoustic levitation, providing contact-free handling for delicate items like seeds and electronic components. Our technology ensures high accuracy and reduces damage risk, making it ideal for industries where quality and speed are paramount.
How our Technology Improves the Machine Sorting Process
Our sorting machines use ultrasonic phased array transducers to create precise acoustic fields, ejecting, lifting and sorting items into multiple bins. This contact-free approach surpasses traditional methods, offering high-speed, accurate sorting that minimises waste and maximises product quality.
Precision Sorting through Optical Sorting Sensors
Our technology integrates seamlessly with optical sorting sensors, enabling real-time analysis and sorting based on size, shape, and density. Acoustic levitation ensures precise, non-contact control, enhancing the capabilities of optical systems and allowing for multi-category sorting in one streamlined process.
The Benefits of Using our Automated Sorting Systems
-
Reduced Wear & Maintenance
Contact-free sorting eliminates mechanical wear, lowering maintenance needs and extending system lifespan.
-
Lower Energy Consumption
Acoustic levitation consumes significantly less power than traditional air-jet systems, supporting sustainability goals and reducing energy costs.
-
Minimal Waste
Precise control and sorting accuracy lead to less waste, improving resource efficiency and product quality.
-
Improved Product Quality
Accurate sorting enhances product quality by ensuring only the best materials are selected.
-
Enhanced Sorting Accuracy
Our technology provides unparalleled precision, ensuring high-quality sorting with minimal error rates, ideal for delicate and complex materials.
-
Environmentally Friendly Solution
By reducing energy use and maintenance demands, AcoustoFab’s systems contribute to a more sustainable, eco-friendly sorting process.
How our Technology Improves the Sorting Process
Our advanced sorting systems enhance the entire process by allowing for non-contact handling and multi-category sorting, adapting easily to different materials and product types. This flexibility reduces downtime, increases throughput, and meets diverse sorting needs with high precision.
Flexible Integration with Existing Infrastructure
AcoustoFab’s modular sorting systems integrate seamlessly with your existing setup, requiring minimal modifications. This adaptability makes it easy to upgrade your processes, adding precision and speed to existing workflows without costly overhauls.
High-Speed Sorting for Maximum Throughput
Designed for high-volume environments, AcoustoFab’s technology achieves rapid sorting speeds without compromising accuracy. By increasing throughput while maintaining quality, our systems meet the demands of fast-paced industries.
Multi-Category Sorting Options for Customised Output
Our sorting systems enable classification into multiple categories, beyond simple binary sorting, for more nuanced and efficient operations. This flexibility supports tailored sorting requirements, optimising results for diverse applications.
Industries that Benefit from our Advanced Sorting Machine Technology
AcoustoFab’s technology is transformative for industries requiring delicate handling, including agritech for seed sorting, pharmaceutical applications, and electronics. Our versatile, high-precision sorting systems adapt to various materials, delivering reliability and quality across sectors.
-
Agritech
Precision Seed Sorting for Higher Yield Quality
Seeds are the engine of our agricultural industry and help feed the planet. High-quality seeds can guarantee germination, leading to edible fruits, veggies, grains, etc. Therefore, accurately sorting and distributing high-quality seeds, with minimal wastage, is a very important part of the food supply-chain.
Read More -
Pharmaceutical
Contamination-Free Sorting & Handling
In pharmaceutical applications, AcoustoFab’s contact-free sorting ensures sample purity and reduces contamination risks. Our technology is designed for handling sensitive compounds and ingredients, providing safe, reliable sorting that supports stringent quality standards in pharmaceutical production.
-
Electronics
Efficient & Damage-Free Sorting of Components
Designed for the precise sorting of small electronic components, our technology prevents damage often caused by traditional sorting methods. AcoustoFab’s systems support complex electronics production by offering reliable, gentle handling suited to high-value, delicate materials.
FAQs
-
Unlike pneumatic sorting equipment that uses broad airjets to eject items, AcoustoFab’s ultrasonic sorting creates highly precise acoustic pressure fields. This targeted approach accurately ejects only the unwanted items, such as defective seeds, without disturbing surrounding good seeds. The result is improved sorting accuracy, reduced waste, and enhanced throughput, as the process can be executed rapidly and precisely.
-
Yes, AcoustoFab’s technology integrates seamlessly with current sorting belts and optical sorting systems. Our platform is compatible with standard sorting workflows, allowing you to enhance precision and efficiency without replacing existing equipment.
-
Due to their contact-free nature, our systems experience less wear and require minimal maintenance compared to traditional pneumatic or mechanical sorting systems. Regular system checks are simple, reducing long-term maintenance costs and extending equipment lifespan.
Partner with AcoustoFab Today
Ready to transform your sorting process with precise, efficient technology? Contact us today to learn more, discuss partnership opportunities, or schedule a product demo. Let AcoustoFab bring unparalleled accuracy and speed to your operations.